Client’s Needs

Development of LED Bicycle Headlamp Reflector to fulfill the requirements of the bike lamp testing standard of the German Road Traffic licensing Regulations (StVZO 22A No.23, Zone 1).

Our Solutions
  • Using LucidShape for freeform reflector optics design, optimization and simulation.
  • Precision machining of freeform reflector prototypes for testing and verification.
  • Precision fabrication of inserts for injection molding of developed reflector.
Value Created

HKPC designs and develops the optical freeform reflector for the bicycle LED headlamp that not only complies with German Road Traffic Licensing Regulations but also helps a HK company sell this product in the German market.

CAE Simulation
CAE Simulation
CAE Simulation2
CAE Simulation2
Disassembled bicycle lamps: including (from left) transparent cover, reflective housing, collimator and LED
Disassembled bicycle lamps: including (from left) transparent cover, reflective housing, collimator and LED
Bicycle lamp prototype
Bicycle lamp prototype